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A KUKA robot arm with a 3D-printed shell, wiring, and a white silicone gripper

Soft Robotic Arm

Inflatable silicone grippers for industrial robot arms

Role
Design, fabrication, electronics, robot programming
With
Wai Ching Cheng
Date
Sep to Dec 2016
Instructor
Guvenc Ozel
While at
UCLA Tech Seminar

Overview

Soft robotics meets industrial robots: we designed inflatable silicone grippers so that two KUKA arms could grip, lift, and move an object together.

Our assigned object was a metaball, a rounded, multi-lobed shape. We shaped each gripper to its curves, cast it in silicone with air chambers inside, and mounted it on a robot arm with its own air pump, Arduino, and sensor. I worked across the build: form and molds, silicone casting, the Arduino and sensor circuit, robot programming, and the final film.

Final film

Two arms, two soft grippers, one object.

Four phases

The arms move in, the grippers inflate around the object, then the arms lift it and move it together.

Robot arm with a soft gripper approaching the metaball
1 Moving
Gripper inflating around the metaball, LEDs on
2 Inflating
The arm lifting the metaball
3 Lifting
Two arms moving the metaball together
4 Moving together

Designed around the object

Each gripper is shaped to the metaball's curves. The connector carries the air tube and wiring, with a Hall (magnetic) sensor underneath.

Diagram: gripper curvature and the connector with air tube, wiring, and Hall sensor

Molds and casting

We cast the grippers in silicone using 3D-printed molds. A thicker skin on one side makes each gripper bend downward as its air chambers fill.

Mold analysis diagram: thick and thin silicone surfaces
3D printing a mold
Pouring silicone into a mold
Inflation test of a cast gripper

Electronics

A shell on each arm holds the Arduino, air pump, and power. When the Hall sensor detects a magnet, the Arduino starts the pump to inflate the gripper and lights the LEDs.

Diagram of the arm: shell, control panel with air pump, Arduino, and soft gripper
The laser-cut sub-structure that organizes the wiring, with the Arduino and LEDs
Close-up of the Arduino and LEDs inside the sub-structure
Zonen Wang - Home
A KUKA robot arm with a 3D-printed shell, wiring, and a white silicone gripper

Soft Robotic Arm

Inflatable silicone grippers for industrial robot arms

Role
Design, fabrication, electronics, robot programming
With
Wai Ching Cheng
Date
Sep to Dec 2016
Instructor
Guvenc Ozel
While at
UCLA Tech Seminar

Overview

Soft robotics meets industrial robots: we designed inflatable silicone grippers so that two KUKA arms could grip, lift, and move an object together.

Our assigned object was a metaball, a rounded, multi-lobed shape. We shaped each gripper to its curves, cast it in silicone with air chambers inside, and mounted it on a robot arm with its own air pump, Arduino, and sensor. I worked across the build: form and molds, silicone casting, the Arduino and sensor circuit, robot programming, and the final film.

Final film

Two arms, two soft grippers, one object.

Four phases

The arms move in, the grippers inflate around the object, then the arms lift it and move it together.

Robot arm with a soft gripper approaching the metaball
1 Moving
Gripper inflating around the metaball, LEDs on
2 Inflating
The arm lifting the metaball
3 Lifting
Two arms moving the metaball together
4 Moving together

Designed around the object

Each gripper is shaped to the metaball's curves. The connector carries the air tube and wiring, with a Hall (magnetic) sensor underneath.

Diagram: gripper curvature and the connector with air tube, wiring, and Hall sensor

Molds and casting

We cast the grippers in silicone using 3D-printed molds. A thicker skin on one side makes each gripper bend downward as its air chambers fill.

Mold analysis diagram: thick and thin silicone surfaces
3D printing a mold
Pouring silicone into a mold
Inflation test of a cast gripper

Electronics

A shell on each arm holds the Arduino, air pump, and power. When the Hall sensor detects a magnet, the Arduino starts the pump to inflate the gripper and lights the LEDs.

Diagram of the arm: shell, control panel with air pump, Arduino, and soft gripper
The laser-cut sub-structure that organizes the wiring, with the Arduino and LEDs
Close-up of the Arduino and LEDs inside the sub-structure